Manufacturing Facilities & Commercial Warehousing

CAF Llanwern

The factory is over 46,000 square metres in size, with a floor area of 15,000 metres squared and internal volume of 167,125 metres cubed.

The plant, created for Spanish firm Construcciones y Auxiliar de Ferrocarriles (CAF) is located on a 100 acre site in Llanwern, Newport. The factory is over 46,000 square metres in size, with a floor area of 15,000 metres squared and internal volume of 167,125 metres cubed.

The project comprises a main production warehouse, which has been designed to enable the flexibility to build a range of different trains including trams, suburban and intercity metro trains and high-speed trains.  Internal rail tracks have been incorporated which will allow users to comfortably access and operate all areas of a train including the under carriage and roof areas.

Adjoining the warehouse is a two-storey office block and canteen facilities. Externally there is a paint spray booth, gatehouse and fully luminated carpark.

Imagery © Bowmer + Kirkland

Client:St Modwen Developments
Contractor:Bowmer + Kirkland
M&E Value:£3.5 Million
Completion Date:July 2018
Mechanical Scope of Works
  • Incoming services
  • LTHW heating systems to offices
  • Gas fired radiant heating to main building
  • Cold water services
  • Domestic hot water services
  • Ventilation systems including natural ventilation to main building
  • Comfort cooling to offices
  • DX Cooling to communications room
  • Above ground drainage
  • Compressed air
  • Provision of BMS
  • Testing and commissioning
Electrical Scope of Works
  • LV switchgear
  • Sub-mains distribution
  • Surge protection
  • Busbar distribution
  • General cabling and containment
  • Office, warehouse, external and emergency lighting and lighting controls
  • Fire alarm
  • CCTV
  • Disabled WC call alarm
  • Access control and video intercom
  • Induction loops
  • Lightning protection
  • Photovoltaics
  • IT and structured cabling
  • Earthing and bonding
  • Testing and commissioning

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